Sieving Machine Glucose Powder

Sieving Machine Glucose Powder ensures glucose uniformity, flowability, and solubility by controlling the powder particle size distribution according to specific application requirements. Its primary operations include removing coarse particles, separating fine powder, and achieving precise grading. The higher the mesh size, the finer the powder. Typically, the target sieving range for glucose powder is 80 to 200 mesh (approximately 180 to 75 microns). Because glucose powder is hygroscopic, prone to agglomeration, and slightly sticky, the sieving process is relatively complex, so equipment is often constructed from food-grade stainless steel. Commonly used equipment includes vibrating screens, rotary screens, and airflow screens, which effectively address these challenges, improving screening efficiency and product consistency. Their processing capacity typically reaches hundreds of kilograms to several tons per hour.

The Purpose of Sieving Glucose Powder with the Sieving Machine Glucose Powder

Sieving Machine Glucose Powder Removing coarse particles (typically below 60 mesh): This process removes small amounts of agglomerates or large glucose crystals that may have formed during previous processing, ensuring a smooth and delicate base glucose powder. Commonly used screens have mesh sizes between 20 and 60 mesh.

Sieving Machine Glucose Powder Fine Powder Removal (usually 150 mesh and above): For certain glucose powder applications requiring superior flowability, it's necessary to remove excess ultrafine powder (dust), as fine powder tends to absorb moisture and clump, resulting in poor flowability. Sieving machines with 150 to 200 mesh (pore size approximately 100μm to 75μm) are commonly used to separate the overly fine glucose powder.

Sieving Machine Glucose Powder Precision Grading (usually 80 to 400 mesh): This is the most delicate operation, used to precisely grade glucose powder into specific particle size ranges to meet the specialized needs of high-end food, pharmaceutical, or industrial applications. For example, 80-100 mesh glucose powder is used in certain decorative and baking mixes, while 200-400 mesh ultrafine glucose powder is widely used in high-end beverages, ice cream, and pharmaceutical excipients due to its excellent solubility and taste.

Main Types of Sieving Machine Glucose Powder

Due to the characteristics of glucose powder (high moisture absorption, potential for static electricity generation, and high hygiene requirements), the following types of Sieving Machine Glucose Powder are available:

The rotary vibrating screen sieving machine glucose powder uses a vibrating motor to generate three-dimensional vibration, causing the material to tumble thoroughly on the screen. This provides high screening efficiency and a large processing capacity, capable of processing hundreds of kilograms to several tons per hour. The equipment features multiple discharge ports, enabling simultaneous classification of various particle sizes, with a screening range of 20-400 mesh. The main body and contact parts are constructed of food-grade 304 or 316 stainless steel, making it suitable for routine impurity removal and grading of glucose powder. The rotary vibrating screen can be directly fixed to the base platform via a bottom flange or mounted on a bracket. The equipment must be kept level and sufficient discharge space must be reserved.

The ultrasonic screening system, based on the rotary vibrating screen, adds an ultrasonic device to effectively prevent fine powder clogging. It offers high screening accuracy and is suitable for ultrafine powders ranging from 200-635 mesh, with a processing capacity of 50-2000 kilograms per hour. The equipment is constructed of 304 or 316 stainless steel and can be fully polished depending on the application. It is ideal for screening ultrafine glucose powder. Ultrasonic screening systems are typically mounted on a fixed base. Ensure a level installation with a clear space for the ultrasonic generator and clear obstructions around the screen.

Linear screens sieving machine glucose powder  utilize dual vibrating motors, causing the material to move in a straight line across the screen surface. They offer a high throughput, with a single unit capable of up to 50 tons per hour. However, their screening accuracy is relatively low, with a suitable mesh size of 4-100. Available in carbon steel or 304 stainless steel, the equipment is primarily used for coarse screening or preliminary impurity removal of large-volume glucose powder. Linear screens are typically bolted to the ground or platform. During installation, the angles of the two vibrating motors must be adjusted to ensure a straight material path.

Airflow screens sieving machine glucose powder  utilize negative pressure to propel the material through the screen, making them particularly suitable for lightweight powders prone to static electricity. The equipment is a fully enclosed circulation system with a throughput of 50-1000 kg per hour and high screening accuracy, capable of processing fine powders ranging from 120-500 mesh. Made primarily of 316 stainless steel, this machine requires strict control of powdered sugar loss and is suitable for fine screening in specific applications. The airflow screener must be connected to the inlet and outlet ducts and secured with brackets or flanges to ensure system airtightness. It also requires a dust removal system.

For glucose powder screening, the food-grade stainless steel Sieving Machine Glucose Powder is the preferred starting point. For very fine materials (e.g., over 200 mesh) that are prone to screen clogging, a model with an ultrasonic screen cleaning system is recommended. It can be equipped with 1-5 screen layers, depending on your needs.