Commercial Flour Sifter

Introduction of commercial flour sifter

Commercial flour sifter is used to safely remove contaminants and agglomerates from flour, and can sift a large amount of any type of flour, including hard and soft wheat, semolina, corn flour, etc., sifted flour without clumps , more delicate.

Commercial flour sifter can be installed under bulk silos for safe sifting of powders, or conveyed pneumatically from tanker or railcar receiving operations to check feed after delivery, and can also be installed in bakeries of all sizes and food processing plants. In addition, it can also be used with a feeding station (dust-free feeding station) to unload and inspect small or large bags of flour to avoid dust problems in screening.

The Importance Of Sifting Flour

1. When flour is processed or bought home, it is often left for a period of time to produce relatively large particles. After sieving, it can ensure that the particle size is finer and uniform, which is more conducive to mixing with eggs and butter. The taste of things is also more delicate and soft.

2. Some flour production is not necessarily very standardized, and there may be some sundries in it.

3. If flour with gnocchi is used to make things, it will affect the rising effect during production, and the finished product level after baking will be poor.

We use a few pictures to illustrate the difference between unstirred, stirred, sifted flour and the finished product:

Application of commercial flour sifter

Flour is made of wheat ground into powder. Many food factories are using flour, and they will accidentally drop the lint and impurities of the bag into the flour. Commercial flour sifter is needed to solve the problem, which can effectively filter the lint and impurities in the flour. , insects and other foreign bodies, the following details the effect of flour sieving:

1. Improve flour: Improve the physical structure of the powder particles, making the flour more fluffy (especially needed for puffed food), the flour is uniform, the gluten is evenly distributed, and the contact with water and other materials can effectively shorten the mixing time. Uniformity and toughness.

2. Removal of impurities: When the flour reaches a certain fineness, it can effectively remove thread ends, drum skins, insect eggs, stones, metal impurities, etc. contained in the flour, effectively purify the flour, and improve the work efficiency of the food factory.

State of Flour	Mesh	Capacity (kg/h)
Dry	20 mesh (0.8mm)	2000
	30 mesh (0.55mm), 45 mesh (0.18mm)	1500
	80 mesh (0.18mm)	1200

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Benefits of our commercial flour sifter

1. Improve the quality of the finished flour

Whether you are a small artisan bakery or a large industrial flour mill, it can be used to safely remove contaminants and agglomerates from powder.

2. High throughput

The inlet and outlet of the commercial flour sifter are designed in the same vertical direction, and the large flow outlet at the bottom enables the flour to be discharged directly and reduces the residence time of the flour on the sieve surface. The data shows that its processing capacity is 2-5 times that of the ordinary circular vibrating screen.

3. No dust

It can be used directly in series in the pipeline to remove foreign matter and impurities in the pipeline without manual operation, with good air tightness and no powder flying. It can be used directly with the vacuum feeder to achieve negative pressure and dust-free operation.

4. Easy to clean

It can be disassembled quickly without any tools and is easy to clean, thus increasing productivity and avoiding any chance of cross-contamination between batches.

5. Small footprint

Compact size, small footprint, and its motor is designed on one side or both sides of the equipment (single vibration source and double vibration source in-line screen can be selected according to actual needs), which reduces the height of the equipment, effectively utilizes space, and meets industrial and Commercial needs, adaptable to any flour production line.

Technical parameters

Model	Power (kw)	Motor speed (r/min)	A	B	C
ZPS-600	0.18	1440(960)	1070	600	502
ZPS-800	0.25		1390	800	525
ZPS-1000	0.37		1566	970	543
> ZPS-1200	0.55		1875	1170	814
ZPS-1500	0.75		2226	1470	875

Common application industries of commercial flour sifter

	Small artisan bakery Need a rice flour sifter that produces the best rice flour for baking, our yields vary but 500kg/hr is ideal.
	Flour production line Used to safely remove contaminants and clumps from flour in large quantities and improve the product quality of pre-packaging materials. The compact design allows the screen to be easily installed into any production line.
	Large industrial flour mill Commercial flour sifter for removing impurities and increasing the specific surface area of conventional form wheat flour products. Additionally, we are specifically designed to enable operators to unload and inspect small or oversized bags of flour in one simple dust-free operation.

Flour production line

Food processing plants

New process upgrade

The system completes the automatic powder supply process from flour raw materials to the packaging machine, realizes the visualization of the source, and ensures the automation of the overall project.

Project	Advantage
Artificial	The labor required by the new process system is only 1/5 of the old process
Environmental friendly	The new process seals and connects each equipment with pipes, and the whole process is dust-free, which meets the requirements of environmental protection class A and does not stop production throughout the year
Safety	The new process pipeline is sealed and connected, no dust and safer, no risk of dust explosion

Related cases of commercial flour sifter

Materials	Proportion	Mesh	Model	Processing Method	Capacity (kg/hr t/hr)
Wheat starch	1	250	DH-1200-1S	Wet	3200t
Flour	0.6	24	DH-1000-1S	Dry	1500㎏
Rice flour	0.5	100	DH-1000-1S		300kg
Corn starch	0.6	40	DH-1000-1S		1600kg
Degreased toner	0.57-0.7	24	DH-1000-1S		3000kg
Whole milk powder	0.51-0.8	12	DH-1200-1S		1600kg

Control feeding material volume to commercial flour sifter

In general, the production line will be equipped with an automatic feeding system with a vibrating screen, so how to control the feeding amount to achieve the best performance and efficiency is a big problem.

It must be said that the user should feed the commercial flour sifter with the appropriate material. If there is too much feeding, even if the capacity of commercial flour sifter is large, the screening efficiency will be reduced. As usual, the thickness of the sieve surface material should not exceed 2cm. Thin can not meet the screening output requirements.

Therefore, we always design the air inlet as an open type or a gate type according to actual needs. The open type screening equipment at the feed inlet is very convenient for feeding, and the gate type can control the screening time. The material is screened for a long time to achieve a higher screening time and screening accuracy.

In general, the production line will be equipped with an automatic feeding system with a vibrating screen, so how to control the feeding amount to achieve the best performance and efficiency is a big problem.

It must be said that the user should feed the commercial flour sifter with the appropriate material. If there is too much feeding, even if the capacity of commercial flour sifter is large, the screening efficiency will be reduced. As usual, the thickness of the sieve surface material should not exceed 2cm. Thin can not meet the screening output requirements.

So we always use the following two designs according to actual needs:

1. The screw feeder connected to the commercial flour sifter is designed to be adjustable in speed, which is convenient for users to adjust the feeding speed according to the thickness of the material on the screen during use and combined with their own output requirements.

2. The gate design can be added to the commercial flour sifter. The gate type can control the screening time. If the feed is too much, the gate can be closed, so that the material can be screened for a long time to achieve higher screening time and screening accuracy.