Charcoal Sieving Carbon Steel Round Vibrating Screen

Charcoal Sieving Carbon Steel Round Vibrating Screen enables rapid grading and impurity removal from flake, strip, and powdered charcoal. Its hourly processing capacity typically ranges from 1 to 5 tons, depending on the material particle size, moisture content, and number of screen layers. Product hourly throughput ranges from 0.5 to 10 tons, with larger models offering even higher throughput. The equipment supports configurations of 1 to 5 screen layers, allowing simultaneous separation of charcoal into 2 to 6 different particle size grades. Screen mesh sizes generally range from 10 to 200 mesh, capable of separating both large charcoal particles and fine charcoal powder. The carbon steel structure offers high abrasion resistance when processing charcoal, better withstanding wear from charcoal powder friction compared to lighter materials.

What are the differences between carbon steel and stainless steel screen materials?

The core advantage of the Charcoal Sieving Carbon Steel Round Vibrating Screen lies in its cost-effectiveness. For most dry charcoal sieving applications, its abrasion resistance is sufficient, and the initial investment in the equipment is relatively low. If the charcoal contains moisture or the working environment is humid, the carbon steel surface is prone to rust. Rust can contaminate the product, affecting the purity and appearance of the charcoal. Galvanizing or spraying a special anti-corrosion paint on the surface of the carbon steel vibrating screen can extend the equipment's service life.

Stainless steel vibrating screens are typically made of 304 or 316 stainless steel, completely eliminating the risk of rust and ensuring that high-value food-grade barbecue charcoal or activated charcoal remains uncontaminated. Furthermore, the smooth surface of stainless steel makes it less prone to material adhesion and easier to clean. However, its price is significantly higher than carbon steel. For screening charcoal containing moisture, food-grade charcoal, activated charcoal, or where high hygiene requirements are necessary, stainless steel is a more reliable choice.

Charcoal Sieving Carbon Steel Round Vibrating Screen Models

The selection of a Charcoal Sieving Carbon Steel Round Vibrating Screen model should be determined comprehensively based on factors such as production capacity requirements, grading particle size, and installation space. Common models in the DH series include DH-600, DH-800, DH-1000, DH-1200, and DH-1500. For production volumes below 1 ton/hour, the DH-600 or DH-800 models are recommended. The DH-600, with a diameter of 600mm, is suitable for small-batch charcoal screening or process parameter testing, offering the lowest investment cost. For production lines of 2–3 tons/hour, the DH-1000 is the preferred choice, allowing for configuration of screen layers to separate large charcoal pieces, standard granular charcoal, and charcoal powder. For 3–5 tons/hour operations, the DH-1200 or DH-1500 models are suitable for large-scale charcoal processing plants and activated carbon production bases.

Charcoal Sieving Carbon Steel Round Vibrating Screen Solution

For anti-clogging, the Charcoal Sieving Carbon Steel Round Vibrating Screen can utilize bouncing balls, ultrasonic systems, or roller brush structures to prevent charcoal flakes from getting stuck in the screen. The equipment is equipped with an adjustable vibrating motor ranging from 0.25kW to 3.7kW. By adjusting the eccentric block angle, the movement trajectory and projection intensity of the charcoal on the screen surface can be precisely controlled. For typical charcoal raw materials with a moisture content ≤15%, the processing capacity can reach up to 5 tons/hour. The equipment can separate impurities such as sawdust, dust, and stone chips, resulting in more uniform particle size in the finished charcoal. Through multi-layer sieves, users can easily obtain different grades of charcoal, such as large-particle barbecue charcoal, medium-particle machine charcoal, and fine charcoal powder, thereby enhancing product added value and market competitiveness.

The Charcoal Sieving Carbon Steel Round Vibrating Screen is designed for the characteristics of charcoal, such as high abrasion, easy dust generation, and the need for grading. Its wear-resistant carbon steel structure and reinforced sieves cope with the challenges of high abrasion; the fully enclosed sieve design effectively suppresses dust generation during the sieving process, improves the working environment, and reduces material loss; the flexible multi-layer sieve configuration perfectly meets the market demand for fine grading of charcoal particles. This type of equipment is not only used in the charcoal production industry for manufacturing barbecue charcoal and metallurgical charcoal, but also plays a role in the regeneration and grading of activated carbon, the screening of biomass pellet fuel, and the coal industry. The supplier can provide a full range of services from screen customization, output configuration, model selection, customized production to installation and commissioning, ensuring that customers obtain the most economical and efficient screening solutions.